Turbocharger Rebuilding Process

1. Core Check

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The condition of the core is check.

2. Core Storage

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The returned cores and cores collected from all over the country are stored together according to model and condition.

3. Disassembly

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Engineers will disassemble the vehicle while checking its structure and the extent of any damage.

4. Chemical Cleaning

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By soaking it in chemicals, stubborn sludge and other substances can be broken down and cleaned.

5. Mechanical Washing

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The cleaning agent is sprayed at high pressure to wash away oil stains, mud, etc.

6. Brassed (Handwork)

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Before mechanical blasting, the surface is hand blasted to remove rust and dirt.

7. Blasting (Mechanical Process)

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The blasting process makes the surface look like new.
The metal particles are blasted at high pressure to increase the surface strength.

8. Parts Cleaning

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The center housing and small parts are cleaned by hand, while checking for blockages in the internal passages.

9. Balance Measurement

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The balance check is said to be the lifeblood of a turbo. To perform a more rigorous balance check, check the shaft alone, the impeller installed, and the hydraulic pressure simulated actual vehicle condition. maintain the highest reliability.

10. Processing and Modification

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Work to recycle as many parts as possible by modifying and altering parts that can be reused.

 

11. Assembly

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Technicians carefully assemble the products using individually checked and brand new parts.

 

12. Final Inspection & Completion

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Finished products are inspected for defects such as screw threads. Each product that passes inspection is given a serial number, allowing the parts that were used to assemble it to be traced.

 

13. Inventory Storage & Packaging

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The finished products are organized and stored on shelves by model. It will be packed in box and shipped with accessories and instructions.

 
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